Production System Modelling

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Chapter Overview

Nodal Analysis

Section 11.4 of 613 min5 code examples

Definition: Nodal Analysis is a method used to evaluate a complete producing system by isolating a single point (the Node) and ensuring the pressure and flow rate are consistent across that point. In petroleum production, the most common node is the Bottom-hole, where the Inflow (IPR) meets the Outflow (VLP).

The Node Concept

For any given node, two conditions must be met:

  1. Flow into the node equals flow out of the node.
  1. Only one pressure can exist at the node at a given flow rate.

The Node Equations:

  • Inflow (Supply): p_{node} = p_r - \Delta p_{reservoir}
  • Outflow (Demand): p_{node} = p_{surf} + \Delta p_{tubing} + \Delta p_{choke}

Determining the Operating Point

The intersection of the IPR curve and the VLP curve represents the Operating Point. This is the only rate (:math:q_{actual}) at which the well will naturally flow for a given set of conditions.

Numerical Example:

Consider a well with:

  • Reservoir Pressure (p_r) = 3500 psi
  • Productivity Index (J) = 1.2 STB/day/psi
  • Surface Pressure (p_{surf}) = 250 psi
  • VLP is simplified as: p_{wf} = p_{surf} + 0.00002 q^{1.8}; + \rho/144

To find the operating point, we solve for q where p_{wf, IPR} = p_{wf, VLP}.

Example 1C#

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OutputFrom the book
Nodal_Analysis.png

Sensitivity Analysis

Nodal analysis is most powerful when performing "What-If" scenarios. By shifting the curves, engineers can predict the impact of changes:

ChangeCurve AffectedResult on Operating Point
Increase Reservoir PressureIPR(Shifts Up)Increase in q and p_{ wf}.
Wellbore Stimulation(Skin < 0)IPR(Gets Steeper)Increase in :math: q.
Increase Tubing DiameterVLP(Shifts Down)Increase in q, decrease in p_{ wf}.
Increase Water CutVLP(Shifts Up)Decrease in q(due to heavier fluid).

Stimulation Economics: A Nodal Analysis Case Study

Problem Statement: An oil company is evaluating two competing stimulation proposals to improve the productivity of a damaged well. The well is currently performing poorly due to a high skin factor (s = +5). The goal is to determine which intervention provides the best return on investment by calculating the production gain per million USD spent.

Reservoir and Well Data

ParameterValueUnit
Reservoir Pressure(p_r)2800psia
Bubble Point(p_b)3000psia
Current Skin Factor(s_{ current})+5dimensionless
Max Flow Rate(Ideal q_{ max})2000STB/day
Reservoir Radius / Wellbore Radius(r_e/r_w)1000dimensionless
Well Depth4000ft
Oil Density55.0lb/ft^3
Surface Pressure(p_{ surf})200psia

Stimulation Offers:

Company A(Hydraulic Frac):Reduces skin to -3. Cost: $10M. Company B(Acid Wash):Reduces skin to +1. Cost: $5M.

Solution - 1. Compute IPR and Flow Efficiency Since the reservoir pressure(p_r = 2800) is below the bubble point(p_b = 3000), the well follows Vogel's non-linear behavior. We first determine the Flow Efficiency (FE) for each skin scenario. The relationship between skin and productivity adjustment is: J_{ ratio} = \frac{\ln(r_e/r_w)}{\ln(r_e/r_w) + s}

Example 2C#

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OutputFrom the book
IPR_Stimulation_Economics_Case_Study.png
  • 2. Compute the VLP

The Vertical Lift Performance is calculated by integrating the hydrostatic and frictional pressure drops from the surface to the bottom-hole.

Example 3C#

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OutputFrom the book
VLP_Stimulation_Economics_Case_Study.png
  • 3. Nodal Analysis and Operating Points

We find the intersection where: math:p_{ wf, IPR} = p_{ wf, VLP} for each case using SepalSolver.

Example 4C#

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OutputFrom the book
Nodal_Analysis_Stimulation_Economics_Case_Study.png
  • 4. Production Improvement and Economics

Example 5C#

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Code is ready to run
OutputFrom the book
Barrel Per Dollar for Quote A: 3.5733706107198175
Barrel Per Dollar for Quote B: 3.4741949196266146